Tide Fecal Sludge Processor

Partner

  • Parnter Name
    Tide Technocrats
  • Partner Type
    Technology Partner
  • Contact Info
    N. Sampath Kumar (sampath@tidetechnocrats.com)
  • Website
    https://www.tidetechnocrats.com/
  • Descriptive Overview
    Tide Technocrats is a premier environmental and sustainability focused organization, based in Bengaluru, India. Tide Technocrats design for a fecal sludge treatment plant (FSTP) requires only a small footprint to collect and remove liquids from fecal sludge, before using a novel drying and pyrolysis technology to subject solids to extremely high temperatures. The omni-processor component uses pyrolysis technology from partner Biomass Controls. The FSTP produces pathogen-free “biochar,” a carbon-rich compound that can be safely used in horticulture to improve soil, and treated liquid effluent that can be used for gardening and landscaping. The technology is currently being piloted in three different urban locations in India to better understand how the process can be improved end-to-end, and established successfully in any urban environment. The process has been proven to accomplish complete pathogen elimination and is modular, scalable, with a quick setup time.
  • Use Case Details
    Provides an integrated FSTP solution.
  • Dimensions (meters)
    1,000-2,000 sq. m site footprint
  • Other Waste Accepted
    Biosolids, other biomass
  • Use Cases
    • Standalone FSTP
  • Interface Type
    Various
  • Frontend Description
    Design of plant can be easily established with municipalities, enabling vacuum trucks to empty faecal sludge and septage. After delivery at the plant, septage is moved to holding tank and then metered to a dewatering unit (2-5% solids input, 20-25% solids output).
  • Flush Water Source
    None
  • Users per Day (Expected)
    30,000 (15 KLD) – 60,000 (30 KLD) people served. Assumed septage production rate of 2L per person per day.
  • Users per Day (Maximum)
    60000
  • Type of Waste Treated
    Solids Processing
  • Core Processing Technology
    Pyrolysis
  • Processing Overview
    After dewatering, solids are sent to a dryer, then to the pyrolysis unit.
  • Processing Capacity
    15-30 KLD of wet sludge
  • Processing Parameters
    Dryer input stream is 20-25% solids
  • Gas Processing
    Air filter is used for air emissions from dryer
  • Consumable Chemicals Needed
    Flocculent is used in the dewatering step
  • Type of Waste Treated
    Liquids Processing
  • Core Processing Technology
    Pasteurization
  • Processing Overview
    Pasteurization followed by biological treatment, secondary and tertiary in a wastewater treatment plant.
  • Power Systems Overview
    System requires approximately 8.6 kWh of electricity at steady state
  • Energy Balance
    208 kW of thermal energy can be recovered with input sludge at 6% solids
  • Control System
    Uses proprietary, intelligent control system from Biomass Controls.
  • Capital Expense Estimate (USD)
    300000
  • Capital Expense Estimate Notes
    $300,000 - $350,000 estimated capital expense for a 15 KLD FSTP
  • Operating Expense Estimate (USD)
    40000
  • Operating Expense Estimate Notes
    $40,000 - $50,000 estimated operating expense for a 15 KLD FSTP
  • Expected Design Lifetime (Years)
    20
  • Currently in Active Development
    True
  • Commercialization Status
    Ready To Purchase
  • Commercialization Activities
    Initial test site in Bengaluru, India, followed by three city-wide pilots in Wai, Warangal, and Narsapur in 2018. Currently seeking partnerships with municipalities seeking to establish FSTPs, and operating partners globally.
  • Intellectual Property Status
    Patent Granted
  • Intellectual Property Details
    Processing technology partner Biomass Controls has multiple patents granted, including intelligent controls and pollution control. Additional patents pending.
  • Solid Emission Characteristics
    Approximately 50kg biochar/day from a 15 KLD FSTP
  • Liquid Emission Characteristics
    13 KLD water emission from a 15 KLD FSTP
  • Technology Development Milestones
  • Commercial Test Sites
    TRL: 8 (2018)
    Initial test site with Tide Technocrats in Bengaluru, India, followed by three city-wide pilots in Wai, Warangal, and Narsapur.
  • Linked Enabling Components
  • None linked