Zyclone Cube

Partner

  • Descriptive Overview
    Integrating with a conventional flushing toilet, the Zyclone Cube is designed for efficiently separating and effectively treating both solid and liquid fractions. The unique Zyclone shape achieves liquid separation at greater than 98%. The solids fraction is dropped into a screw heating device that operates intermittently in dehumidifying and inactivating pathogenic contents. The liquid is further treated by integrated adsorptive media (e.g. modified soil and zeolite) in a series of anaerobic, aerobic, and anoxic chambers prior to a final step of electrochemical disinfection.
  • Key Features
    • Toilet system (1-4 toilets per one Unit) - Pour flush (1.5 Liters) up to 130 users/ day
    • Flushing (3.0 Liters) up to 70 users/day
    • Ability to retrofit in existing systems
    • Encourages environmentally friendly FSM practices in areas with limited access to FSM services or with temporary solutions (e.g., camp, natural sites, temporary festival event, refugee camp, medical triage)
  • Use Case Details
    Each Zyclone cube treatment module can be connected to up to 4 toilets.
  • Dimensions (meters)
    L 1.45 m x W 1.25 m x H 1.35 m
  • Other Waste Accepted
    The Zyclone Cube treats both solids and liquids.
  • Regularly Scheduled Required Maintenance
    Media to be replaced every 3 years and electrodes to be changed every 3 years.
  • Use Cases
    • Single-stall Toilet
    • Multi-stall Toilet
    • Building-level Processing
  • Interface Type
    Various
  • Frontend Description
    User encounters a conventional flush toilet. It is possible to adapt to both a pedestal and squat plate flush interface in both wipe or wash scenarios. Any desired user interface (existing or new) can be connected to the Zyclone cube. The unique shape of the Zyclone results in a solid/ liquid separation effectiveness of greater than 98%
  • Approximate Water Use (L/flush)
    1.5
  • Flush Water Source
    External Plumbing
  • Users per Day (Expected)
    Using pour flush (1.5 Liters), the system supports up to 130 users/ day. Using flushing (3.0 Liters), the system supports up to 70 Users/day.
  • Users per Day (Maximum)
    130
  • Type of Waste Treated
    Liquids Processing
  • Core Processing Technology
    Biological
  • Processing Overview
    Urine and flush water are processed through a series of anaerobic chambers with activated media in an anaerobic and then aerobic environment. The final chamber provides an electrochemical pathogen-inactivation step.
  • Processing Parameters
    See diagram for corresponding numbers. The separated liquid is firstly filtered in a plastic media chamber (1) to remove coarse solid particles. The next two chambers (2, 3) are filled with synthesized media at 2 cm and 1 cm diameter, respectively. In the anaerobic chamber (2), the organic loading is reduced prior to an aerobic chamber (3) equipped with microbubble aeration that further remove COD, TN, and TP contents. In the next chamber (4), TN is greatly reduced by zeolite media in an anoxic condition. Chamber 5 (5) is designed to recirculate the treated liquid to the anaerobic chamber (2) in order to increase the overall treatment performance. The final chamber (6) is equipped with electrochemical electrodes that inactivate the pathogens remained in liquid prior to discharge.
  • Consumable Chemicals Needed
    Yes, treatment media are consumed and must be replaced periodically.
  • Type of Waste Treated
    Solids Processing
  • Core Processing Technology
    Pasteurization
  • Processing Overview
    The separated fresh fecal matter (solid) is collected in a chamber located below the Zyclone separator and be disinfected and reduced the moisture content by screw heating device.
  • Power Systems Overview
    The Zyclone Cube system requires electricity.
  • Operating Expense Estimate (USD)
    4745
  • Operating Expense Estimate Notes
    Annual operating costs of $4,745 based on an estimated cost per user per day of $0.10 and a maximum of 130 users over 365 days.
  • Current: Cost per user per day (USD)
    0.10
  • Expected Design Lifetime (Years)
    15
  • Currently in Active Development
    True
  • Commercialization Status
    Ready To Purchase
  • Commercialization Activities
    Technology is licensed from AIT to be manufactured and made available globally by SCG Chemicals. It is available to partners to purchase and implement. Original design by AIT initially tested in Thailand. Design then adapted by SCG Chemicals to meet ISO 30500 standards and cost-efficient manufacturing. 50 initial prototype units to be tested in Thailand in 2019.
  • Intellectual Property Status
    Patent Granted
  • Intellectual Property Details
    Patent held by AIT, licensed by SCG Chemicals.
  • Nutrient Reuse
    200 liters/day will be recovered. 10 kg solids/month of fertilizer will be produced.
  • Solid Emission Characteristics
    The heating device could inactivate helminths 4-5 log values and E. coli by 6 log value.
  • Liquid Emission Characteristics
    Pathogens are removed by electrochemical means.
  • Linked Enabling Components
  • None linked
  • Linked Processing Technologies
  • None linked